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Thermoplastic Elastomer (TPE) Compound Extrusion Machine

Thermoplastic Elastomer (TPE) is a kind of material with high elasticity, high strength and high resilience of rubber, as well as the characteristics of injection molding. It is environmentally friendly, non-toxic and safe, with a wide range of hardness, excellent coloring, soft touch, weather resistance, fatigue resistance and temperature resistance.


Thermoplastic elastomers are produce in a wide variety of forms and formulations by

using poex extruder systems. The processing stage is followed by heating of semi-finished

product to produce final product. Due to their molecular structure, thermoplastic elastomers

possess elastic properties combined with thermoplastic processing characteristics. The

production possibilities of multifarious different thermoplastic elastomers need for a

deeply knowledge of machines and process engineering. Therefore they are ideally suited

to compounding on the JWELL extruders.


Application of Thermoplastic Elastomer

Thermoplastic elastomers (TPE) are widely used in many fields due to their unique physical and chemical properties. The following are some of the main areas of application:

Automotive Industry:TPE is used to manufacture interior and exterior trim parts of automobiles, such as sealing strips, bumpers, dashboards, door panels, lights, etc.

Medical :Due to its biocompatibility and non-toxicity, TPE is used in the manufacture of medical instruments and equipment such as infusion tubes, blood bags, medical gloves, etc.

Consumer Products:TPE is used in the manufacture of various everyday items such as sports equipment, toys, footwear, furniture, etc.

Electronics and electrical appliances TPE is used to manufacture wires and cables, housings and gaskets of electronic equipment, etc.

Packaging industry TPE can be used to manufacture flexible packaging materials, seals and caps, etc.



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Thermoplastic Elastomer Formulation

The formula of TPE can be adjusted according to the required performance, and the following are some basic formula compositions:


Basic polymer

SBS,PP,TPU,TPEE Etc


Plasticizer

Phthalate esters,Aliphatic dibasic acid esters

Used to adjust the hardness and flexibility of TPE

Filler

Calcium carbonate,talcum powder, etc

Improve the processing performance of TPE and reduce costs

Stabilizers

Antioxidants, UV absorbers, etc

Improve the aging resistance of TPE

Colorant

Inorganic pigment or organic dye

Adjust the color of TPE

Other additives

Flame retardants, antistatic agents, lubricants, etc

Added according to specific application requirements



Process flow and equipment

Premixing method --All the materials are pre-mixed in the high-speed mixer and then enter the cold mixer, and are directly fed into the twin-screw extruder for granulation.

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Partial premixing method--Put SEBS/SBS into the high-speed mixer, add part or all of the oil and other additives for premixing, and then enter the cold mixer. Then, feed the premixed main material, fillers, resin, oil, etc. in separate ways through the weight loss scale, and extruder forgranulation.640-2.webp


Separate feeding--All the materials were separated and measured respectively by loss-in-weight scales before being fed into the extruder for extrusion granulation.640-3.webp


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