Masterbatch is a solid or liquid additive for plastic used for coloring plastics (color masterbatch)
or improving other properties of plastics (additive masterbatch). Masterbatch is a concentrated
mixture of pigments and/or additives (20-90%) encapsulated during a heat process into a carrier
resin which is post-cooled and cut into a granular shape. Masterbatches are available in a wide
range of carrier resins: PE, PP, PS, SAN, PMMA, ABS, PET, PBT, PLA, PA, PES, EVA, TPU and
bio-resins.
The aim of masterbatch production is the optimum incorporation of additives in the polymer matrix.
The fine and powdery bulk material often tends to agglomerate and therefore it is difficult to work
with.
Co-rotating twin screw extruder is the main component of a masterbatch line. It fulfills the task of
homogenizing, dispersing (splitting of the agglomerates), wetting and distributing the pigments/
additives/fillers in the polymer matrix. This is done either via premix or split feed or a color-matching
process.
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